Introduction of lldpe granules virgin
 2021/11/15 | View:671

Linear low-density polyethylene (lldpe granules virgin) is a substantially linear polymer (polyethylene), with significant numbers of short branches, commonly made by copolymerization of ethylene with longer-chain olefins. The linearity of LLDPE results from the different manufacturing processes of LLDPE and LDPE. The copolymerization process produces an LLDPE polymer that has a narrower molecular weight distribution than conventional LDPE and in combination with the linear structure, significantly different rheological properties. 



lldpe granules virginProduction and properties


The production of LLDPE is initiated by transition metal catalysts, particularly Ziegler or Philips types of catalysts. The actual polymerization process can be done either in the solution phase or in gas phase reactors. LLDPE granules have higher tensile strength and higher impact and puncture resistance than does LDPE. It is very flexible and elongates under stress. It can be used to make thinner films, with better environmental stress cracking resistance. It has good resistance to chemicals. It has good electrical properties. However, it is not as easy to process as LDPE, has lower gloss, and has a narrower range for heat sealing.


Application


LLDPE granules have penetrated almost all traditional markets for polyethylene; it is used for plastic bags and sheets (where it allows using lower thickness than comparable LDPE), plastic wrap, stretch wrap, pouches, toys, covers, lids, pipes, buckets, and containers, covering of cables, geomembranes, and mainly flexible tubing. In 2013, the world market for LLDPE reached a volume of $40 billion.


Processing


LDPE and LLDPE have unique rheological or melt flow properties. LLDPE is less shear sensitive because of its narrower molecular weight distribution and shorter chain branching. During a shearing process, such as extrusion, LLDPE remains more viscous and, therefore, harder to process than an LDPE of equivalent melt index. The lower shear sensitivity of LLDPE allows for faster stress relaxation of the polymer chains during extrusion, and, therefore, the physical properties are susceptible to changes in blow-up ratios. In melt extension, LLDPE has lower viscosity at all strain rates. This means it will not strain to harden the way LDPE does when elongated. As the deformation rate of the polyethylene increases, LDPE demonstrates a dramatic rise in viscosity because of chain entanglement. This phenomenon is not observed with LLDPE because the lack of long-chain branching in LLDPE allows the chains to slide by one another upon elongation without becoming entangled. This characteristic is important for film applications because LLDPE films can be downgauged easily while maintaining high strength and toughness. The rheological properties of LLDPE are summarized as "stiff in shear" and "soft in extension". LLDPE can be recycled into other things like trash can liners, lumber, landscaping ties, floor tiles, compost bins, and shipping envelopes.